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ZONE AI: Edge AI Human Form Recognition for Industrial and Fleet Safety

ZONE AI is Parksafe Group's edge AI safety camera platform. Built around Human Form Recognition technology, it identifies people specifically and triggers real-time audible and visual alerts when a person enters a danger zone around a vehicle or machine.

Proven on plant machinery, forklift trucks, off-highway vehicles and commercial fleets. No false alarms from objects. No reliance on cloud processing. Targeted, reliable detection where it matters most.

PLANT MACHINERY

Explore how ZONE AI can transform your heavy plant safety with up to 360º visibility.

FORKLIFT TRUCKS

See how ZONE AI can transform your warehousing and material handling safety.

BIN SAFE SYSTEM

Automatic lockout of the Bin Lift system designed to prevent workers from being injured.

BIRDSEYE 360º AI

The ultimate blindspot solution for commercial vehicles with full aerial birdseye view in-cab.

What does ZONE AI do?

AI-Driven Human Detection

Identifies people only, not objects or background clutter

Real-Time Alerts

Instant audible and visual warnings for operators

360° Safety Coverage

Configue single or multi-camera setups for any vehicle.

Smart Integration

Works seamlessly with video telematics for automatic event logging

Insightful Safety Data

Heatmaps and reports reveal risk hotspots and behaviour trends

Boosts Operator Awareness

Reduces blind spots and reaction time in busy environments

Compliance-Ready Technology

Supports modern site safety and human detection standards

Versatile Deployment

Use on forklift trucks, plant machinery, and off-highway equipment

Drive Down Workplace Incidents

Keep your workforce safe and protected with ZONE AI

What is Human Form Recognition?

Human Form Recognition (HFR) is an AI technology that identifies the human form specifically, distinguishing people from vehicles, objects and environmental clutter. Where standard proximity sensors trigger on anything that enters a detection zone, HFR cameras trigger only when a person is present.

The practical impact is significant. On a busy construction site or in a warehouse environment, proximity-based systems generate constant false alarms from passing plant, waste, pallets and machinery. Operators learn to ignore them. HFR eliminates that problem. When the alarm sounds, it means a person is there.

ZONE AI uses edge AI processing, meaning detection happens on the device itself rather than being sent to a remote server for analysis. The result is near-instant response times, consistent performance regardless of network connectivity and a system that functions reliably in the demanding environments where it is deployed.

ZONE AI for Plant and Construction

Construction and civil engineering environments present some of the highest proximity risks of any sector. Heavy plant operates in close proximity to groundworkers. Blind spots around excavators, dumpers and telehandlers are extensive. And the consequences of a collision are severe.

ZONE AI HFR camera systems for plant machinery are configured to detect workers entering the danger zones around a machine and provide the operator with an immediate in-cab alert. The system identifies people, not debris or other machinery, making warnings actionable rather than routine.

For health and safety managers, the system does more than alert. ZONE AI integrates with the Parksafe On Demand platform to generate event data and heatmaps showing where detection events are concentrated across a site. That data informs process changes, site layout decisions and training interventions that reduce the risk of future incidents.

The ZONE AI system was developed to meet Balfour Beatty HS2 safety requirements and has undergone full independent MIRA testing.

ZONE AI for Forklift Trucks and Material Handling

Forklift trucks and pedestrians sharing the same space is one of the most persistent risk factors in warehouse and distribution environments. Forklift camera systems address part of that problem by giving operators visibility around the truck. ZONE AI goes further by actively detecting people and alerting the operator in real time.

The ZONE AI forklift safety camera system uses HFR to monitor the danger zones around the truck. When a worker is detected, the operator receives an immediate audible and visual warning. The system works across standard counterbalance forklifts, reach trucks, telehandlers and other material handling equipment.

For fleets operating in mixed pedestrian and vehicle environments, a forklift camera kit that combines live in-cab visibility with AI-driven pedestrian detection provides a meaningfully higher level of protection than camera systems alone.

The Digital Thumbs Up System

Clear communication between machinery operators and ground workers is a fundamental site safety requirement. The ZONE AI Digital Thumbs Up system formalises that communication with a simple, unambiguous signal.

A clearly visible external display shows either a green thumbs up or a red cross, depending on whether the machine is in a safe state. A safe state can not be displayed when the vehicle is in motion or operation.

For site managers and health and safety teams, the Digital Thumbs Up provides a documented, systematic approach to proximity management around operating machinery.

ZONE AI and On Demand

Detection events are more valuable when they generate data. ZONE AI integrates seamlessly with the Parksafe On Demand video telematics platform, automatically logging events with accompanying footage, timestamp and location.

Gain access to a clear record of every detection event across their operation, providing context for investigation and training. And patterns across the data reveal systemic risks that point-in-time alerts alone would never surface.

With ISO & Cyber Essentials certification and secure AWS servers, On Demand is a secure and powerful tool for understanding the risks on your worksite.

Make An Enquiry About ZONE AI

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